Materials for PEM Fuel Cells 2024-2034: Technologies, Markets, Players: IDTechEx

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Materials for PEM Fuel Cells 2024-2034: Technologies, Markets, Players: IDTechEx

1. EXECUTIVE SUMMARY AND CONCLUSIONS 1.1. Report Overview 1.2. What is a PEM fuel cell? 1.3. Major components for PEM fuel cells 1.4. Applications for fuel cells and major players 1.5. BPP: Purpose and form factor 1.6. Materials for BPPs: Graphite vs metal 1.7. BPP manufacturers flow chart 1.8. GDL: Purpose and form factor 1.9. GDL supply chain and key players 1.10. Membrane: Purpose and form factor 1.11. Market leaders for membrane materials 1.12. Property benchmarking of membranes 1.13. Ongoing Concerns with PFAS 1.14. Outlook for Proton Exchange Membranes 1.15. Catalyst: Purpose and form factor 1.16. Trends for fuel cell catalysts 1.17. Key suppliers of catalysts for fuel cells 1.18. Balance of plant for PEM fuel cells 1.19. Overview of market forecasts 1.20. PEM fuel cell market for transport 2020-2034 1.21. Fuel cells within the FCEV market 2. MARKET FORECASTS 2.1.1. Forecast methodology and assumptions 2.1.2. PEM Fuel Cell Demand for Transportation (MW) 2020-2034 2.1.3. PEM fuel cell market for transport 2020-2033 2.2. Market Forecasts – Bipolar Plates 2.2.1. BPP demand by vehicle type 2020-2034 2.2.2. BPP demand by plate material 2020-2034 2.2.3. BPP material demand by plate material 2020-2034 2.2.4. BPP market value by plate material 2020-2034 2.3. Market Forecasts – Gas Diffusion Layer 2.3.1. GDL demand forecast 2020-2034 2.3.2. GDL materials demand 2020-2034 2.3.3. GDL market value forecast 2020-2034 2.4. Market Forecasts – Membrane, Catalyst and CCM 2.4.1. PEM demand forecast 2020-2034 2.4.2. PEM value forecast 2020-2034 2.4.3. Catalyst (PGM) demand forecast 2020-2034 2.4.4. CCM value forecast 2020-2034 3. INTRODUCTION 3.1. Introduction to fuel cells 3.2. What is a fuel cell? 3.3. PEMFC working principle 3.4. PEMFC assembly and materials 3.5. Membrane assembly terminology 3.6. Alternative fuel cell technologies 3.7. High temperature PEMFC (1) 3.8. High temperature PEMFC (2) 3.9. Comparison of fuel cell technologies 3.10. What is a fuel cell vehicle? 3.11. Attraction of fuel cell vehicles 3.12. Transport applications for fuel cells 3.13. PEMFC market players 3.14. China fuel cell installed capacity 2020 3.15. Other Chinese fuel cell system manufacturers 4. FCEV MARKETS 4.1. Fuel cell passenger cars 4.2. System Efficiency Between BEVs and FCEVs 4.3. Fuel Cell Car Models 4.4. Toyota Mirai 2nd generation 4.5. Hyundai NEXO 4.6. Honda discontinue FC-Clarity: Weak demand 4.7. Korea subsidy incentives: FCEV push but BEV far ahead 4.8. Chinese FCEV Support 4.9. Outlook for fuel cell cars 4.10. Light commercial vehicles (LCVs) – Vans 4.11. Fuel cell LCVs 4.12. Outlook for fuel cell LCVs 4.13. Truck Classifications 4.14. Heavy-Duty Trucks: BEV or Fuel Cell? 4.15. Outlook for fuel cell trucks 4.16. Fuel cell buses 4.17. Main advantages/disadvantages of fuel cell buses 4.18. Outlook for fuel cell buses 4.19. FCEV vs BEV Market Share in 2044 5. FC TRAIN MARKETS 5.1. Overview of Train Types 5.2. Drivers for Zero-emission Rail 5.3. Fuel Cell Train Overview 5.4. Range Advantage for Fuel Cell Trains 5.5. Fuel Cell Technology Benchmarking for Rail 5.6. Rail Fuel Cell Suppliers 5.7. FC Multiple Unit Overview 5.8. FC Locomotives Overview 5.9. Outlook for Fuel Cell & Electric Trains 6. FC SHIP MARKETS 6.1. Marine Fuel Cells Introduction 6.2. Fuel Cells Technologies for Ships 6.3. Fuel Cell Suppliers: Leaders & Challengers 6.4. Fuel Cell Supplier Market Share 2019-2024 6.5. Fuel Cell Deliveries by Vessel Type 2019-2024 6.6. Policy Drivers for Maritime Fuel Cells 6.7. Outlook for Marine PEM Fuel Cells 7. BIPOLAR PLATES 7.1.1. Purpose of bipolar plate 7.1.2. BPP form factor 7.1.3. Effect of BPP form factor 7.1.4. Bipolar plate assembly (BPA) 7.2. Materials for BPPs 7.2.1. Important material parameters to consider for BPPs 7.2.2. Graphite as a BPP material 7.2.3. Metal as a BPP material 7.2.4. Cost progression of BPAs 7.2.5. Coatings are required for metal BPPs 7.2.6. Coating choices for metal BPPs 7.2.7. Manufacturing methods for BPPs 7.2.8. BPP manufacturers flow chart 7.3. BPP manufacturers 7.3.1. Overview of BPP Suppliers (non-exhaustive list) 7.3.2. Case Study (NC Titanium): Kobe Steel 7.3.3. Case Study (Dual Supply): Dana 7.3.4. Case Study (Graphite): SGL Carbon 7.3.5. Case Study (Graphite Composite): FJ Composite 7.3.6. Case Study (System Supplier): Schuler 7.3.7. Case Study (Laser Etch): SITEC 7.3.8. Case Study (Chemical Etch): Precision Micro 7.3.9. Comparison of graphite BPP suppliers 7.3.10. Ranked comparison of graphite BPPs 7.4. BPP coating specialists 7.4.1. Impact Coating 7.4.2. Precors 7.5. Latest trends and research for BPPs 7.5.1. Future directions for bipolar plate flow fields 7.5.2. Printed Circuit Board BPPs – Bramble Energy 7.5.3. Latest trends for BPPs 7.5.4. Latest developments for BPPs: Loop Energy 7.5.5. Latest developments for BPPs: CoBiP project 7.5.6. Additional early-stage commercial developments for BPPs 7.5.7. Latest academic research for BPPs 7.5.8. Woven mesh for fuel cells 7.5.9. Emerging manufacturing methods 8. GAS DIFFUSION LAYER 8.1.1. Role of the gas diffusion layer 8.1.2. Hydrophobic coating for GDLs 8.1.3. Wet vs dry GDL performance 8.1.4. GDL manufacturing process 8.1.5. Cellulosic fiber GDL: No MPL required 8.1.6. Interactions between GDL & catalyst layer 8.1.7. GDL latest research: Focus on dual hydrophobic and hydrophilic behaviour 8.2. GDL Supply Chain and Players 8.2.1. GDL supply chain 8.2.2. GDL player: SGL Carbon 8.2.3. GDL player: Toray 8.2.4. GDL player: AvCarb 8.2.5. GDL player: Freudenberg 8.2.6. SGL Carbon – GDL market leader 8.2.7. Outlook for Gas Diffusion Layers 9. MEMBRANE 9.1.1. Purpose of the membrane 9.1.2. Form factor of the membrane 9.1.3. Water management in the FC 9.2. Incumbent membrane materials 9.2.1. Proton exchange membrane overview 9.2.2. Chemical structure of PFSA membranes 9.2.3. Important material parameters to consider for the membrane 9.2.4. Market leading membrane material: Nafion 9.2.5. Competing membrane materials 9.2.6. Property benchmarking of membranes 9.2.7. Overview of PFSA membranes & key players 9.2.8. Gore manufacture MEAs 9.2.9. Membrane degradation processes overview 9.3. Production of PFSA membranes 9.3.1. PFSA membrane extrusion casting process 9.3.2. PFSA membrane solution casting process 9.3.3. PFSA membrane dispersion casting process 9.4. Recent innovation of PFSA membranes 9.4.1. Improvements to PFSA membranes 9.4.2. Trade-offs in optimizing membrane performance 9.4.3. Gore reinforced SELECT membranes 9.4.4. Chemours reinforced Nafion membranes 9.5. Concerns with PFAS (incl. PFSA) 9.5.1. Introduction to PFAS 9.5.2. What is the Concern? 9.5.3. Where Are PFAS Used? 9.5.4. Regulatory Outlook: EU 9.5.5. Regulatory Outlook: USA 9.5.6. Dutch Court Ruling on Environmental Damage Caused by PFAS Materials 9.5.7. Comments from Market Leader (Chemours) 9.6. Alternative (non-PFAS) membranes 9.6.1. Hydrocarbons as PEM fuel cell membranes 9.6.2. Assessment of hydrocarbon membranes 9.6.3. Key player: Ionomr Innovations 9.6.4. Benchmarking of Ionomr membrane against incumbent PFAS membrane 9.6.5. Metal-organic frameworks 9.6.6. Metal-organic frameworks for membranes: Academic research 9.6.7. MOF composite membranes 9.6.8. MOF composite membranes 9.6.9. Graphene in the membrane 9.6.10. Outlook for Proton Exchange Membranes 10. CATALYSTS 10.1.1. Platinum as a catalyst 10.1.2. Catalyst coated membrane (CCM) 10.1.3. Typical catalyst coated membrane (CCM) 10.1.4. Influence of carbon black support on Pt/C 10.1.5. Targets for reducing loading of catalytic materials in fuel cells 10.1.6. Recycling of the catalyst 10.1.7. Catalyst degradation mechanisms 10.1.8. Overview of trends for catalysts 10.1.9. Increasing catalytic activity – alternative metals 10.1.10. Increasing catalytic activity – form factor 10.1.11. SonoTek – Ultrasonic Deposition 10.1.12. Mebius – Pt Skin over Catalyst Core 10.1.13. Reduction of catalyst poisoning 10.1.14. Reduction of cost of catalyst 10.1.15. Future directions for catalysts 10.2. Key Suppliers of Catalysts 10.2.1. Leading catalyst suppliers: Cataler Corporation 10.2.2. Leading catalyst suppliers: Umicore 10.2.3. Leading catalyst suppliers: Johnson Matthey 10.2.4. Leading catalyst suppliers: Tanaka, Heraeus and BASF 10.2.5. Newly developed catalysts 11. COMPANY PROFILES 11.1. Related Profiles

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